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Is there a more lovely sound than the sizzling of meat fluids dripping on the drip tray when barbecuing? We don’t believe so.

A drip pan is a versatile piece of cookware that may be used for a variety of tasks.

It gathers all of the tasty meat liquids that may be utilized for stock or gravy when grilling, plus it keeps those juices from dropping on the fire and creating flare-ups.

Were sure you want a drip pan now that you know the advantages. Here’s how to create your own drip tray.

Build Your Own Heavy Metal Drip Tray (Method 1)

This is a little more difficult, but for serious BBQ fans, this is the ideal way to make a drip tray.

Drip trays that come with grills aren’t usually of the highest quality. They may claim to be stainless steel, but they are not all stainless steel.

As a result, they rust fast and become unusable or function poorly. Similarly, if you attempt to get a new drip tray, you will discover that they are not inexpensive.

That is, unless you are ready to trade a limb or two in exchange for it.

As a result, you’re left with the option of creating your own hefty metal drip tray, which will save you money and outlast other low-quality drip trays. Here’s what you need to do to get there.

Step 1: Collect the Items Need

To begin, collect all of the materials required to create the drip tray. Several of the tools indicated here are optional, but they may make the work much simpler.

Again, this process is difficult and complex, but the rewards will be well worth it for those who are serious about providing the ultimate grilling experience. You will need the following items:

  • 16 gauge heavy metal sheet (according to the size of your grill)
  • Bar stock
  • Grill paint
  • Corner notcher
  • Sheet metal brake
  • Angle grinder
  • C clamps
  • Hydraulic shear
  • Turret punch
  • MIG welder
  • Sandblaster
  • Hammer

Step 2: Cut and Mark the Sheet Metal

Then, cut out an appropriate piece of sheet metal based on the size of your grill.

Leave a few inches extra on the edges since they will fold up and create the drip tray walls. You may keep the tray’s walls high or low depending on what else you want to use it for.

After you’ve cut the sheet metal to the desired size, mark it along the fold lines where you’ll make the walls and the drip hole, which you’ll cut later.

Marking the sheet metal will allow you to quickly trace where you need to fold and cut to get the proper shape for your drip tray.

Step 3: Create a Drain Hole Using the Marker

You will be constructing the drain hole in the drip tray at this point. Although the drip tray collects all of the oil drips and meat juices, the drain hole helps to drain them into a separate can or container.

This simplifies the whole cleaning procedure and saves you hours of scrubbing.

To create the drain hole, use a turret punch to punch a hole in the metal sheet.

You may make this hole as large or as little as you want. Therefore, we propose drilling a hole 1 to 1.5 inches in diameter.

Step 4: Remove any excess metal from the corners and along the center line.

Before you begin folding the walls and center of the drip tray, you must first cut off the excess metal at the corners and center of the metal sheet.

This results in a simpler and cleaner fold for a more appealing drip tray.

Otherwise, you may have difficulties folding the metal sheet over the corners because they will overlap and not provide a neat finish.

Use a corner notcher to precisely cut off the squares and triangles from the corners and center edges to remove these superfluous portions.

Step 5: Fold and Center the Tray

You should be able to see your drip tray coming together by now. At this stage, you will fold the drip tray’s sides to form its walls and gently fold it from the center to form the sloping edges.

The sloping sides will assist convey grease drips and fluids from the tray’s edges to the center, where they will ultimately reach the drain hole and drain away.

The sheet metal brake aids in the creation of straight and crisp folds in metal sheet.

But, you must be cautious to begin folding in the correct sequence, or else the metal sheet will not fit in the brake.

Begin with the shorter edges and fold the sides to 90 degrees. Next, gently fold the middle to create the V form of the drip tray. Next, for the tray’s walls, fold the long edges up to 90 degrees.

Step 6: Create the Tray’s End Brackets

Depending on the kind of grill and the internal design, you may need to create two end braces for the drip tray to assist it stay in place within the grill.

Cut out two end brackets from another metal sheet then cut and fold them to fit the form and size of your drip tray.

Step 7: Weld everything together.

Weld all of the components together to form a single drip tray.

Welding also aids in sealing all of the drip tray’s edges and corners, preventing grease from oozing out from everywhere.

Prepare the drip tray for welding by sanding and cleaning it beforehand.

You should also cut the bar short and weld it to the bottom of the tray, right below the drain hole, to make a hook. This hook may be used to hang a can or bucket to gather all of the grease and drips from the drain hole.

Step 8: Decorate the Tray

Next, coat the whole tray with high-temperature paint to offer a layer of protection and inhibit corrosion or decomposition.

Before painting the tray, make sure it is clean.

Step 2: Make Your Own Drip Tray

Needless to say, making your own drip tray was a long and involved process.

Moreover, not everyone has the time, expertise, or finances to create a full drip tray from scratch. That is why we have another, simpler approach for constructing your own drip tray.

This drip tray takes just a few minutes to create and can be simply discarded and replaced as needed.

You may need to adjust the recipe somewhat depending on the kind of grill you have. Here’s what you should do.

Step 1: Collect the Items Need

You don’t need much for this DIY drip tray, and most of the materials can be found around the house. You will need the following items:

  • Aluminum foil
  • A shoebox (preferably men’s)
  • A plank of wood
  • Glue

Step 2: Wrap the shoebox with aluminum foil.

Place the shoebox on top of a huge layer of aluminum foil. The better your drip tray, the thicker and sturdier your shoebox.

Cover the whole shoebox with aluminum foil. Fold it over the shoebox’s edges, then cover all of the inside edges and walls.

You may repeat this process many times to get a beautiful thick covering that totally seals the shoebox.

Step 3: Attach the Shoebox to the Wooden Plank

Flip the aluminum-covered shoebox over and apply hot glue to the bottom.

Next, securely attach the shoebox to the board of wood so that it does not shift.

Step 4: Secure the Plank Beneath Your Barbecue Using the Shoebox

Then, position the piece of wood under the grill to capture all of the drippings.

Substitutes for Drip Pans

Alternately, a drip pan alternative may be used instead. Disposable aluminum foil pans, for example, may be used as drip trays.

Just lay them under your grill or between heaps of hot embers. During grilling, the pan should collect any fat and liquids from the meat and avoid flare-ups.

Finishing Up

A drip tray is a must-have cookware item for any kitchen or BBQ lover due to its multi-purpose nature and use as a grilling necessity.

Although most BBQ grills come with a drip tray, if you didn’t obtain one or it’s no longer useable, you may use the techniques above to make a simple drip tray for yourself.

You may also be interested in:

  • What Is a Dripping Pan? + How to Clean It!
  • How to Clean Stove Burner Drip Pans 


What can I use instead of a drip tray?

You may not always have a fresh drip tray liner on available when you want to barbecue. You may use heavy-duty foil instead of a drip tray liner.

How do you make a grill drip pan?

Heavy Metal Edition Grill Drip Pan
Step 1: Gathering Materials and Equipment…
Step 2: Mark and cut the main sheet metal piece.
Step 3: Make a drain hole.
Step 4: Notch the corners and the fold line in the center.
Step 5: Complete All of the Folds.
Step 6: Cut and fold the end brackets.
Step 7: Weld Everything Together.
Step 8: Attach a Hook.
More to come…

Can you use aluminum foil as a drip tray?

Foil drip pans are essential for marinating wood chips and indirect grilling. Mold Reynolds Wrap® Heavy Duty Foil over an inverted baking dish to make drip pans.

What can you do with a drip pan?

A drip pan collects the tasty juices that fall off the meat for use in a sauce or stock, keeps them off the flame and prevents flareups, and keeps oil from coating the water in the water pan and impeding evaporation.

Can I use a baking sheet as a drip pan?

Anybody who has roasted meat in the oven understands the importance of using a drip pan; small and light, the drip pan may be improvised from any cookie sheet if you don’t have one specifically built for the purpose.

Is a drip tray necessary?

They are important for avoiding drips and minor spills onto the ground, particularly in working areas that need chemicals and small volumes of gasoline or oil. These are not bunds, and they will not keep enormous amounts of chemicals or gasoline from pouring onto the ground.

What is a BBQ drip tray made of?

The multipurpose Weber® Little Drip Trays are constructed of aluminum and are incredibly adaptable. They are designed to protect your barbeque from dripping fats and fluids. In addition to assisting indirect cooking, the Weber® Little Drip Trays are great for use as a marinade vessel.

What is a BBQ drip tray?

Charcoal Barbecues Filter

Drip trays assist to keep undesired fat and oil from cluttering your grill. Please incorporate a layer of foil and sharp grit to absorb grease and avoid fat fires.

What is a drip tray grill?

trough. Drip trays are situated just under the grates of your barbecue. WHAT EXACTLY IS A DRIP TRAY? All Traeger barbecues have a drip tray, also known as a drain pan or grease pan, which directs food detritus and grease into the grill’s grease bucket.

Can you use a stove without drip pans?

To capture spills and splatters, all stoves need some kind of drip pan, although not all stoves have detachable drip pans. Other stoves just have molded basins surrounding the burners that serve the same purpose as a detachable drip pan but must be cleansed while still in place on the cooktop.